Our Solutions
Filter Technology
Polaris P
This new machine has unique features distinguishing it from other solutions which are on the market. Polaris P enables efficient production of a wide range of paper filter specifications with parameters comparable to acetate product, characterised by high stability and similar pressure drop. Being of modular design, the new platform enables the installation of further functional elements, allowing the manufacture of filters with capsule, cardboard tubes, granules, and other additives in a single pass. The application of liquids by using advanced SPI fluid application systems gives further opportunities for changing the filter flavour, performance, and sensation parameters.
Paper filters manufactured using Polaris P machine are characterized by the same quality and efficiency as acetate filters and are implemented in both traditional and new generation products (HNB/THP). This is the real “game changer” on the market.
Solaris
is the innovative combiner for the production of multi-filters and HNB/THP product, allowing great freedom of design, using different material compositions. It facilitates effective product development of traditional and new generation products (HNB/THP) as well as easy and fast implementation into regular high-volume production. Solaris can process individual segments ranging from 5-46 mm in length, irrespective of their diameter, for both symmetric and asymmetric product compositions. Specially designed suction free, in-line technology allows the processing and handling of a variety of base materials for making a wide range of dual, triple, and quadruple product compositions: recess, cardboard tube (HAT), NWA, plastic shaped tubes, channel ventilation, thread and granule application can be easily manufactured.
Solaris is highly effective technology platform, which redefines the art of filter and HNB/THP combining.
SCTM
ITM Spiral Cardboard Tube Maker has been designed to produce spiral cardboard tubes made of biodegradable 3 plies of paper strips with wide range of product diameter and length, all in one automatic and continuous process, according to the required specification. Its modular design allows to adjust output capacity according to the product demands. Each module is capable to produce spiral cardboard tubes with speed of 85 m/min. Spiral Cardboard tube is formed on mandrel with very high roundness parameter and cut, precisely in unique cutting head in one process. Paper delivery and tube forming are oriented vertically which ensures high and effective output from square meter. Tube maker are equipped with the newest control equipment and continuously monitoring each part of process and product quality.
Tubes produced on the SCTM can be used in traditional or next generation tobacco product categories, including the replacement of HAT product in paper filters due to smallest available tube diameter on the market.
Reclaiming
Delphi 2
reclaimer is a globally proven, modern tobacco recovery system designed to process production waste cigarettes of wide specification range, with the advantages of an improved recovery rate and the highest quality of recovered tobacco. With integrated infeed separation, new aligning system and a very gentle, delicate, opening process, the Dephi 2provides a process combination ready for cigarettes, including capsule cigarettes, and next generation products. Effective, efficient and robust, the innovative design of Delphi 2 ensures that no filter plug components are released during the reclaim process, ensuring minimal contamination of the recovered tobacco.
Delphini MAX
is a compact reclaiming system recovering tobacco from waste cigarettes with the highest efficiency of over 95%, delivering the best quality tobacco for add-back. The machine can process a broad variety of cigarettes from super slim to king size types, including special filters, and has been designed as a portable unit to serve any type of maker available on the market. The Delphini system keeps the recovery process in the Secondary department, with easy and quick relocation possible between Make Pack groups, using plug’n’play principles and no electrical interface with other machines. In addition, the machine ensures full tobacco traceability and eliminates the risk of cross contamination between brands.
The main benefits of the solution include:
- On-line, portable unit without wire connection with the maker,
- Processing capability for cigarettes with charcoal, flavors and capsules,
- Controlled and precise adding back process.
Flavour & Application Systems
FLAVOUR SYSTEMS
With a wide range of flavour application systems, SPI offers the industry the most flexible solutions, to suit production of flavoured filters, cigarettes, cigars, pouches, tins or foil.
The SPI Intelligent (IFH/IFC) range can apply heated or cold flavours and incorporates Coriolis flowmeter technology, with closed or open loop control. The system also has a multiple stage calibration process, ensuring accuracy of flow during the acceleration and deceleration of the host machine. The intelligent pump motor module provides fully flexibility to allow multiple units to be linked together to allow production of multi-liquid products.
SPI also offer a high performance, high quality, stand-alone foil mentholating machine, for applying flavours to foil bobbins before use on packing machines .
Booklet platforms
Full-Service Solutions in Booklet Platforms
Multi Format Booklet Maker and Packer
At IMAtec, we believe in a holistic development process that seamlessly integrates product innovation, cutting-edge machinery, and advanced technology. From initial prototypes to high-volume, high-accuracy manufacturing, we ensure every component works in perfect harmony. This approach not only guarantees superior performance and reliability but also empowers our customers to be first to market, giving them a competitive edge.
Our booklet machines, equipped with versatile format kits, can easily adapt to different sizes and handle various paper types and thicknesses. Once produced, the finished booklets can be efficiently packed into multiple carton display sizes, allowing our customers to respond fast to market demands.
With the IMAtec RYO booklet maker and packing line, creating delicate interleaved paper booklets has never been easier. Our systems are designed for ease of use and efficiency, allowing you to focus on what matters most—delivering high-quality products to your customers. Partner with us and transform your packaging process today!
Diverse Booklet Dimensions:
Ranging from standard sizes to 1 ¼, KSS 37, KS 44, KS XL, and 1 1/8.
Variety of Booklet Types:
Offering combi packs, flat booklets, and various other paper accessories.
Tailored Solutions:
Custom sizes and types designed to meet the unique requirements of our customers.